DH-4M2
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DH-4 Mail plane in the movie
“Spirit of St. Louis”
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One of Robertson’s DH-4s
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Original DH-4M2
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Project as received
The DH-4 was the only U.S. manufactured aircraft to engage in combat in WW I. With the 400hp Liberty engine (the most powerful engine of its time) and a wing span of 42 1/2 feet and 30 feet long it could perform quite well at a gross weight of 4400 pounds and cruising speed of 125 MPH at sea level. Lightly loaded it was faster than the German fighters of the time, right up to the closing days of the war. It was produced in greater numbers than any other aircraft. When the production was terminated in March 1919, a total of 4,846 had been built. Due to its excellent performance and “always being there”, it dominated the post war service until the late 1920’s. In 1920, a steel tube fuselage was created using the other parts of the DH-4B. The steel fuselages were safer and were in service as late as 1932. Boeing Company built 180 DH-4M-1s and later another 150, while Fokker American’s Atlantic Aircraft Corp. built 130 DH-4M-2s. The M-2 fuselage is made of larger, heavier tubing.
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Assembly line at Atlantic Aircraft showing DH-4M2’s and 5 Fokker Tri-motors in the background of the left picture.
Many DH-4s were used by the Postal Service during the 1920’s, and many of the later ones were M models, after they were released from the military. This unit, being built up for the Historic Aircraft Restoration Museum, is an M-2, and will be converted to a Mail Plane as used by Robertson flying Service on the C. A. M. 2 route between Chicago and St. Louis. Charles Lindbergh was a mail pilot for Robertson, and one of his log book entries refers to a metal DH-4. That particular aircraft was actually an M-1, but the sketchy records still available indicate that Robertson did have a few M-2’s sometime after Lindbergh left the company.
Now on permanent display in the Historic Aircraft Restoration Museum.
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DH-4M2 heading for the shop
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Old fabric coming off
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Liberty engine exposed
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On blocks and ready
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Flying surfaces ready
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Fuselage at the factory 1922
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Fuselage at the shop 2004
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Top sheet metal fitted
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Top cowl nearly finished
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Shawn Miller donating his magic hammer to finish the cowl bumps
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Single seat mail plane
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Front cockpit for rides
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Firewall fitted
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Ready to set up the engine
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Will it fit?
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It does!!
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Fabricating the manifolds
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Manifold pipes finished
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Exhaust pipes finished
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Fuselage ready for fabric cover
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Fabric on aft portion
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Final color
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Cockpits installed
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Time for some side panels
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Making the side panels
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Panel fitted
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Silver is on
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Left side
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Instrument panel finished
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Cockpits are finished
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Cross-wind landing gear
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New shoes!!!
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Pounding louvers on the side cowl
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Kenny deburring the louvers
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Louvers are cool
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RM RMM RRMM RRRMM RRRRMMRRR
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Starting the wings
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Starting the wings
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Wing covered (almost)
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Riblacing going on
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Brandyn covering an aileron
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Brandyn covering the elevators
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Finish tapes going on last wing
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Wings covered
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Attaching the wings to make new brace wires
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Pink Wings??? …………..Nah….
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Prepping the Wings for Silver
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Skyler sanding an aileron
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Don sanding another aileron
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Wings almost on
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Wings installed and rigged
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Retractable gear DH-4 ?
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Landing gear ready for color paint
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Landing gear assembled
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Landing gear on and ready to roll
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Ready to run
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Will it start?
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It actually runs!!!!!!!!!!!!!!
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All together but unpainted
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ROOAARRR!!
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Out where it belongs
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Not so loud out away from the hangars
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Fast taxi test
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First flight take off
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Here we go!!!!!!!!!!!!!!!!!!!!!
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YAHOO!!!!
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Sounds like a diesel truck on the highway
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That was fun!!!!
The only flyable one in the world!!
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John Murray welding the gas tank leak
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Final color?
Robertson’s color scheme
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First time out of the pattern
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Just cruisin’
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Wish I had some letters up front
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Sounds like a herd of Harleys back there
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Even a month later and a new nose paint job the Harleys are still back there
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Maybe they will stop at the river
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Still back there….OH well
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The Dec,1 2006 ice storm glued the hangar doors shut.
More pictures will be added after the ice clears a bit.
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Photo crew.
Expert photo pilot Tim, DH-4 tester Glenn, and camera wielder Don
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Cockpit view
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New modern radiator core being fabricated by Proliance International.
Formerly G&O Mfg.Co., the original manufacturer of the DH-4 radiators.
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Ready to ship
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Building the tanks
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Lining the hole for the prop shaft
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Finished ready to install
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Back in the air again
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I guess it is time to go back to the airport
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Al takes a ride
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Fly-by
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Al (smiling) Stix and Glenn
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Test flight by Authentic DeHavilland test pilot Desmond Penrose
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Desmond came all the way from England to see this aeroplane.
His smile indicates that his unexpected test flight went well
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Now some serious flying. Off to OSHKOSH 2007
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First stop for some (a lot) gasoline and a bit of water
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It starts easy if the starter would work
Pictures of the repairs to the generator, water pump and re-repair of the starter seem to have been forgotten
The 4 hour trip was made in 4 flights
Sunday, Monday, Tuesday, and Friday
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Finally made it to OSH
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Well received
THANK YOU ALL !!
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If you believed that, well…. then…………………
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AirVenture Oshkosh 2007
Judges Choice Award
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Wonderful, uneventful trip all the way home
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4 hours in 3 flights on the SAME day to get home.
Now if I can land it one more time.
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It’s Never the same…
( the pictures might seem so )
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Go for a ride
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Skyler gets the first ride up front
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Don’s ride
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You might want to be standing somewhere else
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Turning final
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Short final
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For a short video go to
Flying the Dh-4 Around the Patch
http://www.youtube.com/watch?v=qHCzpzeZDiY&feature=related
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Off on another GREAT adventure
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2008 Antique Fly-in at Blakesburg, Iowa
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Together with best friends
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Charles Lindbergh’s Air Mail Pilot Certification
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Glenn Peck’s Air Mail Pilot Certification
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Flying the U.S. Mail along with the Boeing 40
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Actual U.S. Mail carried on DH-4 Flight
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Antique Airplane Association 2008
Sweepstakes Award
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Wonderful article from New Zealand
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Lots of memories now